15 years of high quality
Assurance
& Production
Our Facilities
Feature state of the art manufacturing resources
In this constantly changing sector, our goal is to put your brands and goods ahead of the competition. Our facilities, staff, and formulation teams collaborate with you to provide knowledge and support so that you may develop award-winning goods from the first concept to the finish product.
In order to guarantee product quality, integrity, efficiency, and delivery of your product, all phases of formulation, production, and manufacturing will pass through a number of processes such as a standard briefing, product formulation, efficacy testing, procurement, and of course, the manufacturing process phase
Production Capacity 2023
| PERSONAL CARE | HOME CARE | |
| Processing Capacity (Ton/Year) | 17.700 | 116.000 |
| Filling Capacity (Ton/Year) | 34.500 | 87.000 |
| Cikarang Plant | Surabaya Plant |
Plant Facilities
Mixing
Premixer
2 tank @ 1 Ton
1 tank @ 200 kg
1 tank @ 450 kg
1 tank @ 800 kg
2 tank @ 1 Ton
1 tank @ 1.5 Ton
1 tank @ 2 Ton
Flammable Mixer
2 tank @ 500 kg
1 tank @ 750 kg
Vacuum Mixer
2 tank @ 2 Ton
1 tank @ 5 Ton
FAS Mixer
1 tank @ 2 Ton
1 tank @ 5 Ton
2 tank @ 10 Ton
Powder Mixer
1 tank @ 1.6 Ton
Storage Tank
5 tank @ 2 Ton
2 tank @ 5 Ton
1 tank @ 12 Ton
1 tank @ 18 Ton
2 tank @ 20 Ton
Filling
Semi Auto & Auto Filling Machine
1 unit bottle filling machine (Yaskawa), size 100-200 mL
1 unit bottle filling machine (Comau), size 400-700 mL
1 unit bottle filling machine (STAR), size 150-400 mL
1 unit tube filling machine (Kalix), size 15-150 mL
1 unit pouch filling machine (Totpack), size 50-450 mL
1 unit bottle filling machine (Vega Flexio), size 150-300 mL
1 unit bottle filling machine (Rationator), size 200-400 mL
1 unit bottle filling machine (Robofill 160 MX), size 50-150 mL
1 unit roll on filling machine (Etracopack), size 10-50 mL
2 line automatic filling machines (Mespack), size 210 mL
3 line automatic filling machines (Mespack), size 90 mL
Manual Filling Machine
12 unit King Pump, size 50-5000 mL
1 line manual filling machine (Kuroma), size 4.5 L, 1.8 L
4 line manual filling machine (Zelda), size 210 mL
2 line manual filling machine (Zelda), size 1 L, 1.8 L
Powder Filling Machine
5 unit, size 25-300 gr
Safety Aspects
We follow industry-standard safety protocols:
Safety Training
- To instruct and train all employees on all safety protocols
- To offer guidance methodologies on work safety
- To elucidate safe and unsafe working methods and conditions
Safety Audit
- To conduct an annual consumer health and safety audit
Evacuation Drill
- To conduct evacuation training drills for all employees
- To provide preparedness in the face of hazards, such as fires and earthquakes
Fire Drill
- To instruct staff members on how to properly utilize fire extinguishers
- To conduct training scenarios that involve fire and fire extinguishers
Quality Aspects
Aiding our clients in the following aspects:
Quality Control and Assurance
- To provide the highest level of assurance for all products, and to ensure our customer requirements are met
- Physical, chemical, and microbiological analysis is conducted during the first phase and end phase of any and all production
Quality Audit
- To conduct an annual quality audit with customers
Hygiene Practice
- The preservation of public health and well-being along with the assurance of product quality relies on production hygiene
- We train all employees on hygiene practices when they first join Mitrapak as it's one of the most crucial aspects of our production
Quality Training
- CRQS training is to be conducted weekly for all production personnel
- All production personnel are provided with training that adheres to Halal principles
- To motivate and emphasize quality awareness throughout all stages of production for all personnel
Environmental Aspects
Waste Treatment Plant
- Our waste treatment services offer effective solutions for environmentally-friendly waste management practices, including proper handling and disposal of sludge.